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Basalt Fiber Thermal Protection Sleeve

It helps retain heat inside exhaust systems while reducing heat transfer to surrounding components, making it ideal for applications where hot pipes run close to wiring, hydraulic lines, sensors, bodywork or other heat-sensitive equipment. 

    Basic Info

    Continuous Temperature: up to 750°C / 1382°F*

    Construction: Knitted Basalt Fiber

    Design: Flexible & Expandable

    Protection: Thermal • Heat • Flame • Abrasion

    A Thermal Barrier for High‑Temperature Systems

    Although exhaust systems are a major application, the same material concept can be applied wherever high‑temperature pipework or components are positioned close to heat‑sensitive systems.

    Automotive: Exhaust pipes / turbo systems / wiring / sensors.

    Marine: Engine exhaust / generators / hydraulic lines.

    Power Generation: Generator exhaust / engine compartments / cables.

    Construction: Engine exhaust / hydraulic systems / wiring.

    Mining: Heavy equipment / exhaust / hydraulic hoses.

    Industrial Machinery: Hot pipework / hoses / cables / process lines.

    Metallurgical Equipment: High‑temperature pipework and surrounding components.

    Basalt fiber sleeve applications reported by manufacturers and basalt‑fiber suppliers extend beyond exhausts into hydraulic hoses, oil lines, fluid‑transfer pipes, cables and high‑temperature industrial equipment.

    ONE SLEEVE. TWO JOBS. Keep the Heat In. Keep the Heat Out.

    A hot exhaust pipe creates two problems.

    Problem 1 — You lose valuable heat.
    Heat escapes from the exhaust system before the gases reach the catalytic converter or downstream treatment system.

    Problem 2 — Everything around the pipe gets hotter.
    Wiring, hoses, sensors, plastic components and nearby structures can be exposed to excessive radiant and conductive heat.

    Basalt Fiber Sleeve helps solve both.

    Inside the sleeve:
    Help retain exhaust heat.

    Outside the sleeve:
    Reduce heat exposure to surrounding components.

    This thermal‑containment principle is specifically used on exhaust systems to help maintain exhaust‑gas temperature and protect nearby components.

    WHY BASALT FIBER?

    Born from Volcanic Rock. Built for Extreme Heat.

    Basalt fiber is produced from natural basalt rock and offers a combination of high‑temperature resistance, chemical stability, strength and flexibility.

    Unlike a rigid thermal barrier, the knitted construction can conform around:
    Straight pipes
    Bends
    Elbows
    Flanges
    Flexible exhaust sections
    Irregular pipe geometries

    Professional basalt sleeve products use knitted constructions specifically because they can expand and conform around difficult shapes during installation.

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    WHAT DOES IT PROTECT?

    🔥 Exhaust Heat
    Wrap hot exhaust pipes to help retain heat and reduce heat radiation into the surrounding engine compartment.

    ⚡ Sensitive Electrical Components
    Protect wiring, sensors and electrical components positioned close to hot exhaust systems.
    This becomes particularly important when modern equipment has less available space and more electronics packed around the engine.

    🛢 Hydraulic & Oil Hoses
    Create a thermal barrier between hot pipes and nearby hydraulic hoses, oil lines and fluid‑transfer lines.

    🔧 Industrial Pipework
    Protect nearby equipment from high‑temperature pipe surfaces in industrial machinery and process systems.

    🚛 Heavy‑Duty Vehicles
    Basalt knitted sleeves are already used across heavy vehicles, construction, mining, marine engines and power‑generation applications: retain exhaust heat → support downstream exhaust treatment → reduce heat exposure around the exhaust.

    BASALT VS. OTHER HIGH‑TEMPERATURE SLEEVES

    Product Best Application
    Basalt Fiber Sleeve High‑temperature exhaust & thermal insulation
    Silicone Fiberglass Fire Sleeve Heat, flame & molten splash protection
    Aluminized Fiberglass Sleeve Reflecting radiant heat
    Aramid Sleeve Extreme abrasion & cut resistance
    Nylon Sleeve General hose abrasion protection
    PET Braided Sleeve Cable organization & abrasion protection

    HOW TO CHOOSE YOUR BASALT SLEEVE

    Tell Us What You Need to Protect

    You don't need to know the exact sleeve specification before contacting us. Simply provide:

    1. What are you protecting?
    Exhaust pipe / hose / cable / pipe / other

    2. Outside diameter of the component
    For example: 50 mm

    3. Required length
    For example: 2 m / 5 m / 10 m

    4. Maximum operating temperature
    For example: 500°C / 700°C

    5. Application
    Truck / generator / marine / industrial / mining / motorsport

    6. Nearby heat‑sensitive components
    Cable / hydraulic hose / sensor / fuel line / plastic component

    We will recommend the appropriate construction and size.

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